Production Line Relocation & Automation Recommissioning

Project Overview

We successfully delivered the decommissioning, relocation, and recommissioning of a complete production line, including full automation reinstallation, reconnection, and retermination. This was a complex, multi-phase project requiring precision engineering and detailed coordination.

Project Scope

The project covered multiple production stages across the facility:

• Blow Moulding Systems - Complete equipment relocation and automation recalibration
• Filling Systems - Precise control and measurement integration
• Process Units & Storage Tanks - Full integration and testing
• Capping & Packaging Lines - Final stage automation optimization

Technical Implementation

Our team executed the following key technical tasks:

PLC Reintegration

Seamless PLC programming and reconfiguration to accommodate the new physical layout while maintaining operational logic and safety protocols.

HMI & SCADA Redeployment

Full HMI screen redevelopment and SCADA system reconfiguration to reflect the new production line architecture and monitoring requirements.

I/O Validation & Commissioning

Comprehensive input/output validation, sensor recalibration, and full system commissioning to ensure operational excellence.

Results & Benefits

✓ Fully Optimized System - Production line operating at peak efficiency post-relocation
✓ Zero Production Loss - Seamless transition with minimal downtime
✓ Enhanced Monitoring - Real-time visibility across all production stages
✓ Improved Safety - Modern automation standards and protocols implemented

Project Highlights

Timeline: Executed within schedule with zero safety incidents

Team: Cross-functional engineering team with expertise in industrial automation and systems integration

Technology: Modern PLC/SCADA platforms ensuring future scalability